Library / Reference Chips / Pearl-Chain Mixer — 7-pass serpentine (Fluidic 658)

Pearl-Chain Mixer — 7-pass serpentine (Fluidic 658)

mixerchip_f658

reference chip Phrozen Sonic Mighty 12K design, checked in CAD mixer-chip 7-pass · Fluidic 658

Ali Tahmasbizadeh, Gale Lab, University of Utah

Pearl-Chain Mixer — 7-pass serpentine (Fluidic 658). A computer render of the design, not a photograph: its body drawn see-through, its channels in orange. The chip is 75.5 mm × 25.5 mm × 2.4 mm. Beside it, its cross-section across the middle.
Rendered from its design files, not photographed: the body see-through, the channels orange, and its cross-section beside it. Pictures in one family share one scale.

Internal geometry — X-ray

X-ray see-through view of Pearl-Chain Mixer — 7-pass serpentine (Fluidic 658): plan fluid footprint (true scale) and z-exaggerated isometric of the internal void

See-through internal view. Left: fluid footprint in plan, true scale (teal); ports show as the wider circles. Right: isometric of the internal void, vertical z exaggerated 3× for visibility. The exterior is an opaque solid block — this is what is inside it.

Download: PNG (x-ray)

Longitudinal section & exterior

Longitudinal section at y=0 (left): grey = solid, white = fluid voids. Exterior isometric (right): the outside of the CAD model, drawn opaque. Click either for full resolution.

Download: PNG (section) · PNG (top) · PNG (iso)

Description

A monolithic resin-SLA design of a pearl-chain mixer, drawn from measurements of the Fluidic 658 technical datasheet. Two inlet ports, joined by a Y-junction, feed a viewing stadium; a 7-pass pearl-chain serpentine (Ø0.9 mm pearls on 0.3 mm necks) mixes; a second viewing stadium shows the result; two outlet ports, joined by a second Y-junction, drain it. The other four ports are bare holes that connect to nothing, as on the datasheet. A round chamber at one end is an empty open well that nothing flows through. Channels are 0.20 mm deep; the stadiums and the round chamber 0.60 mm.

Round chamber: an empty open well copying an unlabelled circle on the datasheet drawing. Nothing flows through it: it is a separate cavity with two 1.5 mm holes of its own to the top face, so uncured resin can drain. Its wall to the end face is only 0.34 mm.

Ports

Seen from the top with the round chamber at the right-hand end, as in the plan view above. Positions are in mm from the chip’s centre, x along its length toward the round chamber. Every hole is a straight Ø1.5 mm bore from the top face.

portwhereconnects to
Inlets (2)the upper two at the right-hand end: (+29.25, +6.75) and (+29.25, +2.25)a Y-junction, then the first viewing stadium
Outlets (2)the lower two at the left-hand end: (−29.25, −6.75) and (−29.25, −2.25)a Y-junction, from the second viewing stadium
Bare holes (4)the upper two at the left-hand end and the lower two at the right-hand end: (−29.25, +2.25), (−29.25, +6.75), (+29.25, −6.75), (+29.25, −2.25)nothing, as on the datasheet. Do not push tubing into them.
Round-chamber holes (2)beside the right-hand ports: (+34.30, +1.80) and (+34.30, −1.80)the round chamber only

The four bare holes are blind: they stop 0.10 mm below the channel floor and touch no channel. Seen from outside the model, they look like the working ports.

Verification

metricvalue
Serpentine passes7, counted on the mesh; 39 pearls each, on a 1.05 mm pitch
Pearl Ø / neck0.90 / 0.30 mm (datasheet: 0.9 / 0.3)
Channel / chamber depth0.20 / 0.60 mm (datasheet: 0.2 / 0.6)
Connector channels (W × H)0.30 × 0.20 mm (the datasheet drawing shows 0.5 × 0.2)
Viewing stadiums (each)39.99 µl (datasheet: ca. 40)
Serpentine (7 passes + U-turns)37.94 µl (datasheet: ca. 35; +8.4%)
Round chamberØ6.22 × 0.60 mm, 18.18 µl; nothing flows through it
Mixer network, inlets to outlets, with its 4 port holes131.57 µl inside the block
Voidwatertight, 6 bodies: the mixer network, the round chamber, and 4 bare holes
Chip watertightTrue
Chip Euler number−14 (genus 8: 4 mounting holes, 3 from the mixer’s 4 open ports, 1 from the chamber’s 2 holes; the bare holes are blind)
Round chamber’s wall to the end face0.34 mm
Footprint (L × W × H)75.5 × 25.5 × 2.4 mm
Min feature vs Phrozen 12K X (px_min = 200/19)10.53 px
Min feature vs Phrozen 12K Y (px_min = 200/24)8.33 px

Every figure here is measured from the files offered below: the chip and void STLs, and fresh renders of the .scad for the serpentine, stadium and chamber volumes. Mesh checks use trimesh with merged vertices. The bundled README repeats them.

Provenance & caveats

From the datasheet (measured off the Fluidic 658 drawing): channel depth 0.20 mm and stadium depth 0.60 mm, pearl Ø0.9 mm on 0.3 mm necks, 7 passes, the 8-port grid and which four ports the channels reach, the two stadiums (ca. 40 µl each), the serpentine (ca. 35 µl) and the 75.5 × 25.5 mm outline. Ours, not from the datasheet: the connector channels are 0.30 mm wide where the drawing shows 0.5 mm; the exact curves of the connectors; the round chamber’s depth and its two holes; the 2.4 mm block and its four mounting holes. Serpentine: it holds 37.9 µl against the datasheet’s ca. 35 µl (+8.4%). Bare holes: four of the eight ports connect to nothing, as on the datasheet — do not push tubing into them (see Ports). Round chamber: an empty open well copying an unlabelled circle on the datasheet; nothing flows through it; its wall to the end face is only 0.34 mm. The .scad’s original header is older than its geometry. A dated correction note at the top of the file lists what it gets wrong — one outlet, the unused ports joined to the stadiums, and a pixel pitch for the lab’s printer that the header now corrects — and says the code builds what this page describes. Ports are straight bores, standing in for the vendor’s MFCS Mini Luer sockets. Status — Phrozen Sonic Mighty 12K design, checked in CAD: the geometry is watertight and volumetrically checked in CAD — see the Verification table above for the numbers.

Files to download

  • SCADmixerchip_f658.scad15.4 KBDownload
  • STLmixerchip_f658.stl8.1 MBDownload
  • STLvoid_mixerchip_f658.stl8.0 MBDownloadFor inspection, not for printing: the fluid network, every space that holds liquid, as a solid.
  • PNGmixerchip_f658_xray.png235.6 KBDownload
  • PNGmixerchip_f658_section.png24.8 KBDownload
  • MDREADME.md4.3 KBDownload

Tags

  • mixer-chip
  • pearl-chain
  • serpentine
  • tds-verified
  • chipshop-adapted
  • not-tested
  • scad-source
  • stl-included
  • sla-print
  • continuous-flow

Provenance & license

Ali Tahmasbizadeh, Gale Lab, University of Utah

TDS-verified SLA design of the microfluidic ChipShop Fluidic 658 pearl-chain mixer, measured from the vendor technical datasheet. Monolithic 3D-print design, NOT a vendor part.

License: MIT